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Tuesday, March 1, 2011

Fabric, Technology Constrict Indian Trouser Manufacturing

The Apparel export basket from India contains an appealing assortment of products, some of which are our potential strengths while others have the potential to grow in the next combine of years. One such product type on which there seems to be a consensus among manufacturers, technologists, and consultants, that India has the potential to be contentious is the bottoms category, in both the Us and the E U markets. This type consists of a wide collection of garments ranging from the first-rate trousers to boxer shorts in assorted fabrics and price segments. Notwithstanding that 97 percent of quota is utilized Every year in this category, there are still same areas, which need to be strengthened to result in the global market. Quotas, no doubt, are the biggest constraints today, but once quotas go, the three major constraints that will hamper India's capabilities are consistent qualities, price competitiveness, and fit. These issues are associated with the larger areas of productivity and fabric limitations. While technology and its proper application are a must to overcome most of the constraints, the fabric will remain a vulnerable area for the middle segment with no immediate explication in sight.

There are four crucial aspects complex in the output of ability trousers. Known as the elementary Fabric Feel close and Fit, which define a vendor's ability of handling this product, while the three Feel close and Fit can be achieved by a combination of human skills and state of the-art technology. The fourth component the fabric which accounts for 60% of the garment is not entirely in the hands of the manufacture-exporter Many potential buyer hypothesize out that the major constraint for the growth of this type especially for the high-value middle segment mass market is the lack of competitiveness in fabric This has compelled any buyers to shift orders in bottoms and trousers from India to other more contentious countries. But does India have any impel in this fast growing segment of apparel.

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India's Strength

In genetic terms India does have some impel in bottoms otherwise quotas for this type would not have been utilized to roughly 97% Obviously a lot of habitancy are already shipping bottoms from here. There are broadly three categories in bottoms: the low value casual shorts the middle market good casual bottom and the high value first-rate trousers Speaking specifically of categories within bottoms, one categories within bottoms, one type which I think India is very strong in, is the first type of basic yarn dyed shorts madras shorts and surfer shorts which are casual shorts yarn dyed sleeping pajamas etc. In fact some of the buyers do a lot of shipping from India, which they cannot do from in any place else in the world.

The world market prefers madras check shorts and power loom fabric causal shorts. India is basically strong in this type because there is good fabric range available for this category. The pricing for casual shorts works out to be very inexpensive because the fabric, which is positively available in India costs at an midpoint in the middle of Rupees 50 to Rupees 60 per meter One needs roughly 1.3 meters of fabric to cut out one pair of shorts and the fob value of the short would not be more than -4.5 which is very competitive.

Weak Mass Middle Market

The second type in bottoms, which is the middle market product is of good casual bottoms which are chino pants chino shorts in twill and canvases with dissimilar types of washes. This is where India is quite weak and three are only few factories which are exporting in this quota category. Which do largely for labels like Banana Republic, Gap Old Navy etc. The fabric for this type is not available at contentious prices in India and most of it comes from China.
The fabric used in this type is basically twill and canvas, both of which are uncompetitive in price in India For this hypothesize basic twill shorts, which buyers are doing for the middle market and the discounters cannot be done in India at all The price of canvas available in India is nearby Rupees 140() per meter whereas from China it would cost nearby .6 per yard Broken twill are nearby Rupees 150-160 (.4) per meter as against .6-1.7 per yard from China. In a basic 20 by 16 or 16 by 12 peach twill it would cost at least Rupees 100-110 meter from any good mill Hence what we are talking about is more than $ 2 per meter as against just 0 1.35 per yard from China and that too in better ability in Chinese twill you would not and unlikeness in terms of weight handling packing or delivery The deliveries being much faster there is more time for lab dip approvals. In India even some of the customary mills give the delivers so late that buyers do not think of placing orders with them. In cash of other mills the fabric is too expensive and deliveries are a long drawn out process In case of bulk fabric there are too many shade lots in the bulk and the widths are uneven development it a very difficult to work with such mills.

I would say the ability of the fabric from China is better. On their fabric lab print can be available within 7 days and it takes roughly 12 days for approval and within 30 days the bulk fabric is ready for delivery in rolls. Each roll is neatly packed in cellophane with stickers Indicating whole of yards on it and the roll size is generally 70-80 yards per roll The whole bulk is similar and the packing list has lots marked on them It is so much easier to work with imported fabric than to face problems of consistent ability in fabric procurement in India.

Formal bottom wear

The third type of bottom is formal wear, which is like dress made bottom, the one we would wear with blazers and suits would say the fabric for this type is much stronger than fabric and the canvases. Business like the reliance Rajasthan Spinning and many of them-bigger ones-do a lot of materials for the first-rate range of trousers any way very few exporters are manufacturing such I value trousers and think even theses mils perceive that in India only a very few plants have the technology to do such sophisticated trousers so they display their new products in the global market and it is easier to get the new developments from new York and Toronto them to get them in Delhi or from Mumbai these big mils have good proximity Canada and the Us and many buyers are now sending a lot of fabrics from India to others parts of Asia and Canada for output in India only a combine of factories. Imperial clothing in Bangalore have state of the-art plants, which are very good. T C N S, I believe as plants in Chennai, which is also well enquired, but it is just six or seven plants which you can count on your fingertips. Hence in this type it is the manufacturing technology, which is lacking and not the fabrics, which is a sad part.

In type whole one, which is like yarn dyed shorts, yarn dyed pajamas etc the margins are very low but the orders are positively available. Here India has the fabrics as also the technology. So most of exporter is built up on this category, which is the casual bottom, like constructed chino plants and shorts you have means to make it but you don't have fabric. Hence the market gets lots. The third type is the formal bottoms where you have fabrics but do not have plants to found high ability precision trousers.

Indian Competitors

In casual bottoms the second category, which is chino shorts and bottoms I thinks the biggest competitors, is obviously China. But then again China is obviously our biggest competitor otherwise also Vietnam is a very strong competitor now because a pair of twilled shorts. Which in India would not be for less than .50 to 4.70 Vietnam would do it at .5 additionally it also has the benefit of quota -free passage to the Us. Their plants are also having very good capacities. Bangladesh is not so contentious now because of the quota price and they are at some price range as India. Japan has hardly any plants, which can do this kind of volume U.A.E, Oman are bit more expensive Kenya is again a big competitor. So I think as of now, when we talk about losing out in terms of this products category, we are talking about Vietnam, Kenya, and U.A.E, Oman and Bahrain etc. To some extent I would not consider Malaysia or Indonesia as competitor India because they are development more complex trousers with better ability fabrics, better labels and more sophisticated.

Fabric, Technology Constrict Indian Trouser Manufacturing

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